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Current Project

Turning Old to Gold


The Customer :

The customer is over a 100 year old Engineering company involved in production of high quality Brass assemblies for the agricultural & Industrial applications. Over the years they have acquired a few other companies with a similar background & thus enhanced their offerings.

The Challenge:

  • The process of acquisitions of many companies & non updations of engineering drawings over many years coupled with unrecorded changes in their in-house production facility has left the company facing a huge challenge on outsourcing of parts manufacturing.
  • They also felt the products need to undergo value engineering process to make their products more cost effective in a difficult market to stay competitive. Solid modeling, stress analysis , usage of modern materials had to be done.
  • The acquisition of many brands also required communizing the design & putting together the best from each design.
  • The mountain of paper drawings & sketches needed to be captured in an electronic form for analysis & maintenance.
  • The drawings also needed to be as per the latest ASTM GD&T recommendations

The Solution:

The head of Engineering from the customer came down to APA Engineering & trained the engineers on the expectations & requirements of their company. This intensive 2 week training prepared the engineers to embark on this difficult project. The exclusive team put together quickly acted as an extension of the engineering division of the customer. A system was evolved for capturing all the inputs given by the customer & ensuring all the outputs were checked on these inputs. The team was divided into a Drafting team & a validation team to ensure no bias. Performance was monitored on a daily basis & training imparted wherever some gaps were noticed.

Scheduled & unscheduled telecons, chats, gotomeeting’s, Gantt charts & discussions between the engineers from both companies ensured that whole project is moving as planned towards completion in September 2009.

The Result:

A happy & satisfied customer…do we need to say more?

Core Competencies

Product Design And Development

  • Concept sketching.
  • Digital sculpturing.
  • Manufacturing detailing.
  • Ergonomics study.
  • Development & Prototyping.

Reverse Engineering

Value Engineering

Process Development

Moulding Analysis/Simulation

  • Meshing.
  • Simulation for fill, flow and gate location.

Sheet metal Analysis/Simulation

  • One step formability analysis for all sheet metals.
  • Blank development.

Embedded systems

  • Complete design of firmware and Hardware.

Tool Engineering

  • Pressure die casting tool designing.
  • Mould designing for automotive/commercial components.
  • Tool designing for Automotive dies up to class “C”.
  • Die face engineering/Welding fixtures Design.

Legacy Conversion

  • 2D to 3D conversion.
  • Wire frame to surface conversion.
  • Data conversion and geometric healing.

Our Strength

  • Profound experience in Design & Development.
  • Hands-on experience on Tooling & CNC machines.
  • Blend of shop floor experience with latest solid modeling capabilities.
  • Young & trained CAD/CAM Engineers.
  • Highly motivated work force.
  • Faster execution.

Product Design

APA Engineering offers design in the domain of new product introduction cycle and design back office support. Design capabilities cover the following.

Engineering Design:

Engineering Design Optimization using CAD software and re-creation of the design and modification of the CAD models based on the specified engineering requirement for analysis and manufacturing

Production Drawings:

CAD for design data verification and validation to facilitate rapid prototyping.

CAD Design:

Detailed assembly with adherence to standards such as ISO, BIS and DIN.

CAD Data

APA Engineering offers data conversion solutions by providing migration of legacy data from any CAD platform to a required CAD prouduct across software such as CITIA, Pro/E, IDEAS, Unigraphics, Inventor and SolidWorks.

2D to 3D Model

3D to 3D Model

Mold Design

APA Engineering offers solutions for design of molds for various types of molding and their flow analysis.

Mold Design

Mold Design for Injection, Compression transfer molding molding and Die Casting tools.

Mold Flow

Mold Flow Analysis by simulation of flow of materials.

Simulation

Manufcaturing process and simulation and analysis using latest software, APA Engineering provides a solutions for simulation of various manufacturing process.

Manufacturing process simulation using software as specified by the customer.

Reverse Engineering

APA Engineering offers Reverse Engineering services.

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Physical model to CAD model.

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3D scanning and point cloud data.

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CAD models from point cloud data.

Current Project

Turning Old To Gold : The customer is over a 100 year old Engineering company involved in production of high see more

Portfolio

Fatigue Data at zero mean stress comes from 1998 ASME BPV Code, Section 8, D... see more

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